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Note: This device has limited application but its scope is viable in certain areas for eco village applications.

Air Conditioning with ordinary compressed air with No electricity and No moving parts

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AMAZING

On one ends we get a freezing temperature of minus 50 degree and the other end supplies plus 250 degrees.

THIS DEVICE HAS NO MOVING PARTS

What Is a Vortex Tube?


A low cost, reliable, maintenance-free solution to a variety of industrial spot cooling problems. Using an ordinary supply of compressed air as a power source, vortex tubes create two streams of air, one hot and one cold, with no moving parts. Vortex tubes can produce:

bulletTemperatures from -50° to +260°F (-46° to +127°C)
bulletFlow rates from 1 to 150 SCFM (28 to 4248 SLPM)
bulletRefrigeration up to 10,200 Btu/hr. (2571 Kcal/hr.)

Special high temperature vortex tubes keep a boroscope lens cool
while inserted into a 1200°F boiler porthole.

 

Applications   Advantages
bulletCooling electronic controls
bulletCooling machining operations
bulletCooling CCTV cameras
bulletSetting hot melts
bulletCooling soldered parts
bulletCooling gas samples
bulletElectronic component cooling
bulletCooling heat seals
bulletCooling environmental chambers
 
bulletNo moving parts
bulletNo electricity or chemicals
bulletSmall, lightweight
bulletLow cost
bulletMaintenance free
bulletInstant cold air
bulletDurable - stainless steel
bulletAdjustable temperature
bulletInterchangeable generators
 

How a Vortex Tube Works

How the Vortex Tube works

Compressed air, normally 80-100 PSlG (5.5 - 6.9 BAR), is ejected tangentially through a generator into the vortex spin chamber. At up to 1,000,000 RPM, this air stream revolves toward the hot end where some escapes through the control valve. The remaining air, still spinning, is forced back through the center of this outer vortex. The inner stream gives off kinetic energy in the form of heat to the outer stream and exits the vortex tube as cold air. The outer stream exits the opposite end as hot air. There is a detailed discussion of vortex tube history and theory later in this section.

 

Controlling Temperature and Flow in a Vortex Tube

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Click to enlarge

Cold airflow and temperature are easily controlled by adjusting the slotted valve in the hot air outlet. Opening the valve reduces the cold airflow and the cold air temperature. Closing the valve increases the cold airflow and the cold air temperature. The percentage of air directed to the cold outlet of the vortex tube is called the "cold fraction". In most applications, a cold fraction of 80% produces a combination of cold flow rate and temperature drop that maximizes refrigeration, or Btu/hr. (Kcal/hr.) output of a vortex tube. While low cold fractions (less than 50%) produce lowest temperatures, cold airflow rate is sacrificed to achieve them.

Most industrial applications, i.e., process cooling, part cooling, chamber cooling, require maximum refrigeration and utilize the 3200 series Vortex Tube. Certain "cryogenic" applications, i.e., cooling lab samples, circuit testing, are best served by the 3400 series Vortex Tube.

Setting a vortex tube is easy. Simply insert a thermometer in the cold air exhaust and set the temperature by adjusting the valve at the hot end. Maximum refrigeration (80% cold fraction) is achieved when cold air temperature is 50°F (28°C) below compressed air temperature.

 

 

 

 

 

 

 

 

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Last modified: 04/08/06