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Note: Eco Sustainable Projects Foundation is studying this windmill for prospective use in eco village modules.

"Cloth Windmill"
US Patent
# 5,823,749

    The system consists of a horizontally suspended square rotor wheel with a square rim supporting four sails  that are linked by cables in pairs. The sails are not unlike boat sails except that they reside in a horizontal plane. The linkage of the paired sails control the sails to form preferred shapes as they revolve into and out of the wind. This control adjusts the sails in a symbiotic action that reduces friction and turbulence in the advancing sails and increases drag in the receding sails. The two opposing linked sails produce a scoop and a wing shape. The scoop holds the wind and the wing rides the wind. The linked controls additionally dampen the sail action to insure durability of the sails. 

    Because the rotor rides the wind, rather than bucks the wind, it requires minimal tower structures and is roof mountable.

    The rotor is vibration free because the tower does not interfere with the rotor. The resistance to the wind and the force acting upon the tower is directly proportional to the work load. This design is very durable indeed. It has been shown to withstand wind speeds in excess of 70 MPH without damage. Load sensitive sail cables that break under predetermined loads can protect sails, pumps and equipment in extreme conditions. 

     As will be seen in the following pages, there are many novel applications made practical as well as fun by this convenient and economical windmill design.

     A choice of sails can be used for different performance requirements. Full sails such as the ones shown in the above illustrations produce high starting torque and slower speed. Half sails, in which only the top portion of the sail is employed, produces higher rotor speeds with lower starting torque. Different sail configurations can  provide the right combination for a particular application.

bulletVertical axis (rotational power to ground level)
bulletOmni-directional
bulletNo governors or controls required for most applications
bulletLight weight
bulletSelf stabilizing (the rotor rides the wind)
bulletLow cost
bulletEasy to maintain
bulletHigh starting power in low wind speeds
bulletSilent running
bulletSelf-damping sails insuring durability
bulletNo transmission required in many applications
bulletResides in a plane above the top supporting journal *
bulletConvenient hook-up to appliances
bulletExtremely versatile (size, configuration, application)
bulletMinimal tower requirements (roof mountable)
bulletEasy installation (one person installation)
bulletUrban compatible
bulletExpands applications for wind power
bulletEasy to build (Cut and measure parts, off-shelf materials)
bulletServes both practical and recreational applications
bulletPortable

*Unlike other vertical axis windmills, the "This Windmill" requires no supporting bearing  above the rotor. This means that the height of the tower is unrestricted. The higher the tower, the greater the output.

Applications

The system can be portable, or stationary, and can be made any size to apply to your application and wind conditions. Some of the proposed applications are listed below.

Rural Units for Eco Sustainable Villages 
(8' to 30' diameters with tower)

Suggested applications:

bulletAcid rain control (neutralization via aeration of dugouts, lakes, ponds)
bulletAeration, agitation (preventing freeze-over and oxygen depletion of lakes, ponds, dugouts)
bulletAqua culture maintenance
bulletAir compression
bulletIrrigation
bulletDrainage (featuring portable application)
bulletWater Filtration
bulletDesalination (salt removal from water)
bulletSewage processing (including farm run-off waste control)
bulletDomestic water pumping (mechanical or air operated)
bulletWater or oil heating (resistance heating)
bulletWashing (clothing, fiber, metal and gem stone prospecting)
bulletMining (portable ventilation, water pumping, washing, tumbling, polishing)
bulletGrinding (flour, feed, cement, fiber)
bulletFiber processing (hammer mills)
bulletPressing (oils, juice, fiber)
bulletVentilation (barns, chicken coops, corn cribs, granaries)
bulletBoat propulsion (omni-directional, no tacking required) 

 Urban Units 
(12" to 72" diameters, roof or fence mounted )

Suggested applications:

bulletLawn and garden care (irrigation and drainage)
bulletHydroponics (automated plant maintenance)
bulletFountains (garden fountains, indoor fountains, all season)
bulletWind chimes
bulletWind operated puppets (Lawn ornaments, Window puppets)
bulletWind operated toys and whirligigs (indoor and outdoor)
bulletGem /stone polishing, tumbling
bulletVentilation (attics, sheds, garages, etc)
bulletSailboat bailing pumps, water pumps, toy boat propulsion
bulletBird bath fountains, (automated filling, filtration and aeration)
bulletGarden decorative pond management (fountains, aeration and filtration)

Rural and Remote applications
 

    The "Cloth Windmill" can be configured for numerous applications as described on the previous page titled "properties unique...". Below you will see some examples of different tower arrangements and transmission systems suitable for larger applications.

    Because of the vertical axis and omni-directional properties of this design, appliances can be attached with amazing simplicity. One can choose the form of output such as rotary, reciprocal, straight line, or oscillating with nearly equal facility.

    Below are thumbnail photos of three examples of tower arrangements and their means of transmission. Double click on the thumbnails for a full size picture. Click on your browsers Back button to return to this page.

    sail designs.jpg (79562 bytes)   double 35 foot.jpg (53712 bytes)   old mill.jpg (24670 bytes)   pond pump.jpg (75577 bytes)

                                                         Fig. 1          Fig. 2                Fig. 3                Fig. 4                 

 Figs. 1 shows a windmill in which the tower turns with the rotor. An output pulley at the base delivers rotary power directly to the air compressor at ground level. The bottom bearing rests in gimbals supported by two stakes driven into the ground. The windmill can be raised or lowered by one person in less than a minute. This model has a 15' rotor and weighs approximately 75 lbs. including the tower. It is portable and is sometimes used for remote drainage, irrigation, and aeration.

Fig. 2 shows a pond aeration system. Three piston pumps provide a continuous flow of air to an air stone in the pond. The entire windmill pump system weighs less than 20 lbs. The tower is thirty five feet high.

Fig. 3 shows another configuration whereby the power shaft from the rotor runs through the center of a stationary tower column. The output is at the base as in the previous example.

Fig. 4 is of a pivoting A-frame type tower operating a double diaphragm air pump located at the top of the tower.

Many transmission systems and tower arrangements can be easily adapted to this design. 
 

 Contact us with your area profile to evaluate a suitable package for your specific requirement.

 

 

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Last modified: 04/08/06